Metal Stamping

    SD230 TriSense System

    Dual-probe, non-contacting double shell, missing tab and leak detector for conversion presses.

    The SD230 TriSense provides a simple and dependable way to monitor can ends traveling through a conversion press. Using a set of sensors installed at the in feed and discharge of each lane, as well as a light leak detection system immediately following the press, the SD230 detects both double shells, missing tabs, and leak all in one system. The HMI connectivity feature of the SD230 provides operators with diagnostic information and remote setup and operation of the whole system. 

    Series Controls Options

    SD230, SQ100, ET230, LH200, MI230, PS504, SL100,


    Double shell and missing tab detector used to monitor can end traveling through conversion press.

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    Electronic sequencing module housed in a plastic enclosure. Used to stagger the enable signals to the LH200 modules, ensuring no two units flash simultaneously.

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    Industrial communications gateway via EthernetIP that allows the TriSense system to communicate with OEM programmed PLC and HMI.

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    Light head sensor detecting holes through metal can ends on a conversion press with leak diameters 5 microns and below - outperforming industry standards.

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    Preprogrammed HMI for retrofitting presses to allow for industrial communications.

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    24V DIN rail power supply with universal 100Vac to 240Vac input.

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    LED Strobe Lamp specifically designed to replace Xenon Strobe Lamps. This high-speed lamp strobes at rates over 1,100 ends per minute and significantly reduces operating cost by have a life of 6+ years (1.5 Billion ends).

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    Select Your Sensors & Cables

    Build the Complete System

    Per Lane

    1 SD230 Shell/Tab Detector
    4 P15 Series Probes
    4 CBL101 Series Cables
    1 LH200 Light Head
    1 CBL108 Connector-Cable
    1 SL100 LED Strobe
    1 CBL128 Connector-Cable
    1 CBL230-ETH-2 Connector-Cable
    1 PS504 Power Supply
    1 AC230-RJ Breakout

    Per 4 Lane Press

    1 SQ100 Sequencer Module
    1 ET230 EthernetIP Gateway (Option)
    1 MI230 HMI Display (Option)
    3 CBL112 Cable Interconnect
    1 CBL113 Cable (ET230 Option)
    1 CBL230-HMI Cable (MI230 Option)
    Mounting bracket available if needed.

    The Prime Controls Way

    Our approach is simple. We listen to our customers. Because we know our products work well for various applications, we work closely with our customers to determine the system that will fit their needs.

    Curious if one of our products will work for your specific application? Tell us about it. We will do what we can to help. That's our promise to you.

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    Additional Metal Stamping Solutions

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    DS150 Series

    Dual-probe, non-contacting double sheet detection systems for all metal types.

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    End Light Leak Detection System

    Prime Controls offers complete end light leak detection for high-speed EOE conversion presses with its Light Leak Detection Series.

    99% of Our Company’s Products Originated as an Idea From One of You.

    Why Prime Controls?

    We are a customer-focused company. Our primary goal is to help you determine the product that will work best for your business. With Prime Controls, you will get individual attention and dedicated service. Your success is our success.